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DGCA Issues Safety Directive on Boeing 787 Fleet After Air India Crash

Read the Safety Directive on Boeing 787 Fleet issued by DGCA after Air India Crash in Ahmedabad on 12th June 2025

Safety Directive on Boeing-Date & Context

  • Date: Directive issued on June 14, 2025, a day after the Ahmedabad crash.
  • Purpose: Immediate “enhanced safety inspection” of all Boeing 787-8 and 787-9 aircraft in India, especially those with GEnx engines

What the DGCA Ordered- Safety Directive on Boeing 787 Fleet

Air India must perform the following before every departure from India:

  1. Fuel parameter monitoring system
    • Checks ensure accurate fuel flow and detect discrepancies.
  2. Cabin air compressor
    • Ensures correct pressurisation and ventilation.
  3. Electronic Engine Control (EEC) unit
    • Verifies engine response and health.
  4. Fuel-driven actuator & oil systems
    • Ensures lubrication and cooling.
  5. Hydraulic system
    • Checks landing gear, brakes, flaps, and rudder functionality.
  6. Flight-control inspections during each transit stop.
  7. Power-assurance checks within two weeks to confirm proper engine thrust.
  8. Review of takeoff performance data
    • Flags issues with engine output, weight calculations, or environmental conditions.
  9. Resolve repetitive technical snags logged in the last 15 days.

All reports must be submitted to DGCA and validated by regional offices.

Fleet Affected

  • Air India’s 787 fleet: 34 aircraft (787‑8 & 787‑9), average age ~8.4 years.
  • Global fleet: ~1,148 Boeing 787s in service, average age ~7.5 years

DGCA focuses only on Boeing 787s with GEnx engines—same model involved in the crash.

DGCA’s Safety Directive on Boeing 787 Fleet| Black Box & Probe Update

  • Black boxes (CVR + FDR) retrieved ~28 hours post-crash.
  • Civil Aviation Minister confirmed recovery and noted its importance to the investigation

Leadership & Company Response

  • Air India CEO Campbell Wilson visited the crash site.
  • Tata Group Chairman N Chandrasekaran described it as “the darkest hour in the history of the Tata group.” He promised full transparency and a high-level probe committee.

Regulatory & International Reactions

  • US Secretary of Transportation Sean Duffy warned it was too early to ground the global Boeing 787 fleet.
  • Japanese authorities have asked domestic carriers to inspect their 787s following DGCA’s lead

Safety Directive on Boeing 787 Fleet

Inspection AreaPurpose
Fuel parameter monitoring systemEnsure correct fuel flow, spot discrepancies
Cabin air compressorVerify pressurisation and ventilation
Electronic Engine Control (EEC)Confirm engine response health
Fuel actuator & oil systemsCheck lubricating and cooling systems
Hydraulic systemMonitor landing gear, brakes, control surfaces
Flight-control during transitAvoid mid-turn issues during quick stops
Power-assurance checksConfirm engines deliver full thrust
Takeoff performance data reviewDetect weight, thrust, or environment anomalies
Repetitive snag resolutionFix recurring technical issues promptly

Why It Matters

  • Preventive action: Moves beyond reactive investigation to proactive inspections.
  • Focused on cause: Targets systems potentially linked to engine failure or performance drop.
  • Regulatory rigor: Signals DGCA’s intention to enforce strong safety standards immediately.
  • Global ripple: Sets precedent; other regulators may adopt similar directives.

Story Behind the News

  • Trigger Event: The sudden crash of AI‑171 on June 12 prompted urgent scrutiny of critical systems.
  • DGCA response: Regulators moved fast—issuing orders 24 hours later, gathering black boxes, organizing top-level reviews.

Safety Directive on Boeing 787 Fleet: Emerging Developments

Safety Directive on Boeing 787 Fleet
  • Investigation: Black-box data may be disclosed soon.
  • Fleet review: India considering Boeing 787 groundings pending results.
  • Global oversight: Other civil aviation authorities may mirror India’s checks.
  • Public scrutiny: Social media and media coverage keep pressure on Air India and Boeing.

Safety Directive on Boeing 787 Fleet: Summary

  • DGCA issued a tight inspection directive targeting fuel, engine, hydraulic, and flight-control systems for Boeing 787s after the crash.
  • It applies to every flight from India and includes both fleet-wide and departure-specific checks.
  • Findings are under strict regulatory oversight, with global watchers noting India’s fast and thorough response.
  • The story is evolving—with investigation results, fleet management decisions, and cross-border regulatory alignment coming next.
  • DGCA

Also Read:

  • Technical Inspection Processes (DGCA Directive)
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